Engineer TrainingExclusion Removals (CASA Licence)

CASA Part 66 Exclusion Removals

Clear the exclusions on your Part 66 licence
without going back through training you don’t need

RPL and gap training for experienced engineers with grandfathered CAR 31 exclusions or modular licence exclusions.

For experienced engineers

What exclusion removal actually means

An exclusion is a limit on your certification privileges.

Common on grandfathered licences

Many engineers picked up exclusions when older CAR 31 privileges were carried across into Part 66.

Common on modular licences

Modular licences can also carry exclusions because the licence scope is built progressively, not all at once.

Built for working engineers

All Sigma exclusion removal pathways are delivered through RPL and gap training for experienced engineers.

Targeted, not generic

We map the evidence, and the actual gap – then only set assessment for what is really required.

Who this page is for

If you already hold a Part 66 licence and the exclusions are holding back your privileges, this is the right page.

This page is for engineers who already have a Part 66 category, subcategory or modular licence outcome and need excluded systems removed.

That usually means one of two groups. The first is engineers with grandfathered exclusions carried across from older licensing arrangements. The second is engineers who came through the modular licence system and now want to expand their scope.

It is also for engineers who are already doing the work in the hangar, but need a clean, compliant pathway to prove the excluded systems properly and get the limitation lifted.

Explore Exclusions

Exclusion removal is a Part 147 job

This is not something you sort out with guesswork and a random exam booking.

Under the current CASA settings, exclusion removal is handled through a Part 147 maintenance training organisation. The current self-study pathway does not cater for removal of exclusions from a Part 66 licence or modular licence.

That matters because engineers often hear hangar folklore like “just sit a module” or “just do the exam and send it in”. In reality, the right path depends on where the exclusion sits and what CASA requires for that exclusion – usually Units of Competency and CASA Exams.

If the exclusion is on a category or subcategory, the path is tied to the relevant knowledge and competency requirements for that exclusion. If it sits in a modular licence progression, the path is tied to the relevant module gap, units of competency, and the required practical experience on the excluded system.

Explore and Apply

How Sigma runs exclusion removal

Fast mapping. Tight scope. No generic detours.

Sigma delivers exclusion removals through RPL and gap training because the typical student is already an experienced engineer. The problem is usually not lack of exposure to aircraft maintenance. The problem is that the excluded system has not yet been recognised, assessed or closed in the way the rules require.

We start by reviewing your licence, exclusions, maintenance background and available evidence. From there, we map the evidence against the actual exclusion requirement and create a custom learning environment to fill the gaps

That can include the relevant units of competency, specific gap exams, and practical evidence against the excluded system. It does not mean pushing an experienced engineer through a broad qualification or unnecessary exams just to clear one narrow exclusion.

For busy engineers, that matters. The pathway needs to fit around work, not pretend you have time for a generic course you do not need.

Find Your Exclusion

What the process looks like

Straight steps. Proper evidence. Clear outcome.

Apply Online
Apply online, then undertake onboarding to send us the big bits of evidence to start the process.
We map the exact gaps, and provide credit for units you already have
We work out whether the path is being driven by unit requirements, module gaps, practical evidence, or a combination of them.
Knowledge Gap Assessment & Practical Evidence Upload
That may mean targeted training, gap exams, or extra practical evidence against the excluded system. If you have already been working on the system, we want to see that and use it properly – not ignore it. We assess the evidence against the actual exclusion and the system scope per the unit, not just against vague claims of experience.
Competency Conversation
You’ll undertake a 1:1 conversation with an experienced trainer and assessor to verify your knowledge and understanding of the content.

Only study what the exclusion actually demands

This is where engineers usually waste time with the wrong provider.

Sigma’s approach is to map the exclusion to the real requirement, then keep the solution as narrow as the rules allow.

If the gap is small, we keep it small. If the exclusion can be efficiently handled as part of a packaged pathway because the requirements overlap, we do that too. In practice that can mean grouped electrical, instrument or engine exclusion pathways where the unit map and evidence base genuinely overlap.

That is a much better fit for experienced engineers than being pushed into a large, generic program just to remove one system exclusion.

The rule is simple: no padding, no made-up bundles, no modules to assess units, no unnecessary study. Just the requirement, the evidence, and the gap.

Find Your Exclusion
Find the right exclusion removal course
Go straight to the course directory if you already know your exclusion code.
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